One of the great things about the WheatNet-IP System is that it's easy to replace a Blade. If you need to change out a Blade for maintenance, it's a matter of setting a Blade to the same ID and IP as the previous one, and it will assume all of the settings and configuration. These are the steps to follow:
You will begin with a Factory Reset Blade of the same model. In other words, if you have a Blade-3 analog, you should replace it with a Blade-3 analog. If you're grabbing something from the shelf, see the section above on handling a blade of unknown origin if you're unsure of its status.
Tip: When you Factory Reset a Blade, if it is joined to the system, it will remove that Blade from the System configuration. That means that the Route Master and all other blades will throw away its backup copy of its configuration. If you are planning to say, move a Blade from a production room to a control room and then swap a Blade back to the production room later, you will want to unplug the network cable from the Blade before you do the Factory Reset so the system sets that blade as inactive and keeps its configuration intact.
Before You Begin
- You will need to know the Blade ID and IP address of the blade you are replacing.
- Using Navigator, System>Config Manager, use SYSTEM BACKUP to take a backup of the system and take note of the folder where Navigator stored the files. If the restore process were to fail, you can use the backup copy on your PC to recover.
- Make sure that Enable Advanced Settings on the System/Preferences tab is checked in Navigator.
Make sure that the blade you are replacing is not the System Route Master. On current versions of Navigator, this is denoted by a R in the corner of the blade in the System tree. When the new blade joins, it will get its config from the Route Master, and it can't restore itself...
Master preference settings can be found in Navigator by clicking on the Blade in the System Tree. Then choose the Blade Admin tab. (If you are on an older version of Navigator, this will be on the Blade Info tab instead.)
Confirm The Route Master Preference
If the blade you are replacing is (or was) the Route Master:
- If the Blade you are replacing is Online: use the Route Master Preference settings in Navigator to lower the priority number and Apply so a different blade will take over as Route Master
- If the Blade you are replacing is Offline: use the Route Master Preference settings in Navigator to raise the priority number of the current Route Master and hit Apply. 99 is the highest setting, so use that. This will force the current Route Master Blade to remain route master when the replacement joins the system. We don't want the replacement to be able to take over the Master role until it has a chance to get its config from the current Route Master.
Confirm The Blade Software Version
If you haven't read the above section on "How To Handle A Blade of Unknown Origin," give that a quick look and follow its steps on bringing up the replacement Blade away from your current system if you're not absolutely sure that it's the same version as everything else. It's a lot easier to resolve a version mismatch when it's not trying to join a system that's on the air.
Add the Replacement Blade to the WNIP System
Before you replace a Blade, power down the old Blade and remove it from the network. If this an Engine or Console Blade, power down the surface, too.
Rack up the new Blade but DO NOT PLUG IN THE ETHERNET CABLE YET!
Apply the power and let the Blade boot up to the Setup Wizard.
- Set the ID to the same Blade ID as the one you are replacing
- Assign the same IP Address as the Blade you are replacing
- NOW you plug the Blade into the network - connect the Ethernet connection
- Select the Stereo template - you'll push the saved configuration in the next step.
IMPORTANT STEP: RESTORE VS REPLACE
After plugging the blade into the network and selecting the desired template, the Factory Reset wizard will challenge you because the system recognizes that this is the same Blade ID as one that has been part of the system, but it's not the same hardware.
If this is Blade 3 hardware (2 OLED screens on the front):
You will be asked REPLACE the existing blade, Yes or No? - select YES
RESTORE or REPLACE the existing blade? - select RESTORE
On a Blade 3, if you choose RESTORE, the Route Master will send the backup copy of the blade to the new hardware and it will boot into that configuration. If you choose REPLACE, the Route Master will throw away the backup copy and the new hardware will boot up with the default template.
If this is Blade 4 hardware (1 long LCD screen on the front):
The questions are slightly different from Blade 3 hardware. You must select Yes for "Replace Previous Blade," otherwise you cannot join the blade to the system using this ID number. If you say Yes to "Restore Blade Configuration" you will restore the backup from the Route Master to the new hardware and it will boot into that backed up config. If you say no, it will boot with the default template.
After the blade has joined the system you are ready to go.
If you are not happy with how the backup was restored when you brought it in, go to the System Tab in Navigator, click on the Config Manager tab, choose "Restore to One Blade," check the Blade you wish to restore, and highlight the folder (organized by date and time) of the backup you wish to restore from and let Navigator restore the backup saved to disk.